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Replacement gear and hardware kit for HGX Lite extruder

Pulley and hardware set for the HGX-lite extruder
Pulley and hardware set for the HGX-lite extruder
Out of Stock
Pulley and hardware set for the HGX-lite extruder
Pulley and hardware set for the HGX-lite extruder
Replacement gear and hardware kit for HGX Lite extruder
13.25€
Ex Tax: 10.95€
  • Stock: Out of Stock
  • Model: HGX-Lite-hardwareSet
Product out of stock
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Replacement gear and hardware kit for HGX Lite extruder

Mechanical spare-parts kit for repairing or rebuilding the transmission of an HGX Lite extruder. It includes the reduction and dual-drive gears, shafts, bearings, tensioner, inserts and fasteners shown in the picture, making it useful when the extruder housing is still serviceable but one or more internal components are worn or damaged.

This product is not a complete extruder: the housing, motor, hotend and electrical parts are not included. If you need the assembled body, see the HGX Lite extruder without motor for 1.75 mm filament.

Gear, shaft, bearing, tensioner, insert and fastener kit for HGX Lite extruder

Kit contents

  • 2 drive-wheel and gear assemblies.
  • 1 compound reduction gear assembly.
  • 3 metal shafts.
  • 2 ball bearings and 2 needle roller bearings.
  • 1 metal bush and 6 brass threaded inserts.
  • Pressure adjustment assembly with screw, spring and knurled knob.
  • Retainers and auxiliary parts shown in the photograph.
  • 9 screws in different types and lengths.

The red or black housing, motor, motor pinion, hotend and filament are not included.

Reference nominal dimensions

PartDimension shown in diagram
Dual-drive assembliesIndicated outside diameters: 19.5 and 18 mm
Drive assembly height16 mm; indicated gear section height 9 mm
Compound reduction gearIndicated main diameter 23 mm and axial length 17.9 mm
Compound assembly endsIndicated dimensions of 6 and 9.5 mm

Dimensional diagram of replacement gears for HGX Lite extruder

These values are nominal dimensions from the commercial drawing and help identify the parts. Before ordering, also compare the tooth profile, shaft lengths, bearing seats and drive-wheel positions with the mechanism removed from your extruder.

Compatibility

The kit is intended for HGX Lite extruders with equivalent geometry. It can be used as a replacement for our HGX Lite body when its revision and original parts match the photograph and listed dimensions.

It must not be treated as universal for every extruder sold as HGX or HGX Lite. Revisions and manufacturers may use different shafts, bearings, teeth and housings; it is not a direct spare for LGX, Orbiter, Sherpa or other extruder families either. If in doubt, compare the kit with the removed parts before permanently dismantling the machine.

Assembly and maintenance

  1. Photograph the shaft, washer and gear positions before dismantling the extruder.
  2. Clean the housing and remove filament residue or particles from the bearing seats.
  3. Check that shafts and bearings seat without force and that the gear train turns without tight spots.
  4. If lubricant is used, apply only a very small amount of a suitable product to the reduction train; do not grease the surfaces that grip the filament.
  5. Align both drive wheels with the filament path and use the lowest pressure that prevents slipping.
  6. After closing the extruder, turn the mechanism manually and perform a slow feed test before printing.

Calibration after replacement

Replacing the drive wheels can slightly change the effective feed diameter. Even when the kit maintains the original transmission, command and measure a known extrusion length, then recalibrate steps per millimetre in Marlin or RepRapFirmware, or rotation_distance in Klipper. There is no universal value because it depends on the motor, microsteps, actual ratio and installed drive-wheel geometry.

It is for you if

  • You want to repair an HGX Lite while retaining its housing and motor.
  • Your extruder parts match the picture and kit dimensions.
  • You can correctly dismantle, clean, assemble and recalibrate the mechanism.

It is not for you if

  • You need a complete, ready-to-install extruder.
  • Your revision uses different shafts, bearings or tooth profiles.
  • You want a universal kit for converting any dual-drive extruder.

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